Explain the manufacturing process of custom corrugated Boxes

Packaging has been not the same as it used to be because of the customization, advanced technology, die-cutting, and printing techniques. They have not only made things more unique but also has made it challenging for the companies to create something unique and attractive To achieve a distinctive image of the brand in the market the companies need to achieve high-end, convenient, and durable packaging that stands out in the market and among the customers.

It is not only about the designs on the boxes but the quality, strength, and finish of the box also matter a lot in giving premium packaging. 

Well, custom corrugated boxes are the most versatile when it comes to customization in terms of shapes, sizes, and designs. The custom printed corrugated boxes are the strongest of them all because they are made up of a process that is different from regular boxes. 

What is a corrugated box?

Custom-Sized corrugated boxes are made up of fluted sheets that are sandwiched between regular cardboard liners, which increases the strength of the boxes and also the finish on the boxes in terms of quality. 

A thing to remember!

Before going directly to make these boxes, manufacturers must understand the need such as; 

• Size of the box 
• Shapes 
• Strength 
• Number of flutes

To get the most out of corrugated cardboard boxes it is important to understand the need for the product and the box that perfectly fit each other.

Raw material

Corrugated cardboard is made using paper of different grades and most of the time recycled paper, which makes them the most cost-effective and sustainable. 

Process 

It starts from making corrugated or fluted paper that goes into the regular sheets of cardboard. 

Corrugated cardboard 

A long series of linked machinery totaling the size of a football field is fed with the cardboard sheet. It is then steam-heated and pressed on to the plates to form corrugated or zig-zag cardboard. 

This fluted sheet of paper is then glued inside the regular cardboard liners that are glued, one on each side of the fluted sheet. A board that holds one fluted paper and two regular boards on the sides of it makes a regular three-layer corrugated cardboard. 

Types of corrugated boxes 

There are different types of custom corrugated shipping boxes and product boxes that vary according to their strength and requirement of the product.

The types of boxes vary according to their strength and type of fluted sheet inside. 

• A flute
• B flute 
• C flute
• E flute 
• F flute

These are given in the ascending order. A had the widest flutes which mean that the least number of flutes per foot. 

Uses of cardboard 

These boxes are the most versatile when it comes to their use in packaging, storing, shipping, organizing and customization. 

The use of these boxes varies according to the qualities and requirements of the product. 

• Strength of the product
• Durability and use of the box
• Weight of the product and the box
• Cost-effectiveness for the business
• Quality of the product
• Marketing and advertising purposes are highly achieved with these boxes
• Perfect for shipping at different places

Benefits of corrugated boxes

Customizable 

The most advantageous is that these boxes are highly customizable in terms of shapes, sizes, and prints. Custom printed corrugated shipping boxes are the most versatile when it comes to branding because when customers receive printed boxes they instantly start liking the brand rather than boxes that are plain and does not convey any message behind the brand or the product.

You can give unique shapes and perfectly fitting sizes while creating corrugated box design to create a more professional and strong image of the brand in the market. Well, designed boxes help in gaining more audience than plain boxes. For instance, corrugated pillow boxes depict style and quality along with protection and containment to the product. You can create whatever shape suits you the most such as star corrugated box or heart-shaped according to the occasion. 

Cost-effective

If you are wondering where I buy packaging boxes that are not only high-end but cheap, then there is a solution that will not strip you away from all the fortune. 

Buy corrugated boxes in wholesale as it is the most economical solution to get custom packaging most effectively. Wholesale vendors deal in bulk, which reduces the cost to the lowest. You can find every type of box in the lowest price whether it is corrugated gift boxes wholesale or product boxes. 

Not only are they cheap but also the most luxurious, durable, sustainable, functional, and economical. You can customize them in any shape, size, and designs according to your need, which makes it easy for the companies to make a distinguished image.